TopTier Palletizers with Built-In Concurrent Stretch Wrapping
The Global Leader in Integrated Palletizing and Wrapping Technology
TopTier is the global leader in palletizing systems with built-in concurrent stretch wrapping—a patented solution that saves floor space, reduces consumable use, and lowers overall end-of-line costs.
Unlike traditional setups that require separate wrapping machines, TopTier’s integrated design wraps each load as it’s built, stabilizing it immediately and streamlining your packaging process.
Why Concurrent Stretch Wrapping?
Space Saving: The stretch wrapper is built directly into the palletizer—no extra floor space required.
Cost Efficient: Eliminates the need for a separate wrapper and reduces the use of tie sheets.
Faster Line Throughput: Loads are ready for transport directly from the palletizer.
Improved Load Stability: Wrapping during the build process locks unstable or interlocked loads into place immediately.
Automatic Recovery: In case of film breakage, the system overwraps the affected section without stopping production or requiring operator input.
Patented Technology for Real-World Results
TopTier’s stretch wrapping is optimized for palletizer integration, delivering consistent wrap performance with no impact on throughput. The system is designed for reliability, enabling continuous palletizing operations without interruptions—making it ideal for high-demand environments.
Even if film breaks during wrapping, the machine automatically detects, corrects, and resumes operation, ensuring load retention without downtime.
Smarter Design. Smaller Footprint. Bigger ROI.
By integrating stretch wrapping directly into the palletizer, TopTier delivers a compact, all-in-one solution that reduces capital equipment costs, simplifies maintenance, and shortens your line’s footprint—without sacrificing performance.
TopTier’s concurrent stretch wrapping technology redefines what efficient end-of-line packaging can look like.
CONCURRENT STRETCH WRAPPING
Option
Film dispensing is based on load size and load position. Higher film pre-stretch is achieved with improved reliability and load containment.
Empty film rolls are replaced in less than 30 seconds. Simply open the wrapper door, remove the empty roll, and replace with a new roll, pulling a length of film through the pre-stretch section and close the wrapper door. Upon palletizer re-start, the film will automatically attach to the load and concurrent wrapping will continue.
Proprietary automatic film brake recovery, automatic film start, and higher pre-stretch levels are predicated on advanced film management technology developed by TopTier. The rate of film dispensing is accurately controlled utilizing precise load cell feedback in combination with proprietary algorithms to assure load containment. Trouble free wrapping results across a broad spectrum of load containment options. TopTier’s concurrent palletizing and wrapping system uses less film while providing superior load containment.
All wrapping occurs within TopTier’s standard category 3 safety cage system with controlled entrance. Controlled entrance prevents operator access to hazards inside the safety cage until a request for access is made. Upon an entrance request, all high voltage is disconnected outside the control panel and all gravity influenced hazards are redundantly latched and confirmed by the safety system prior to allowing operator access.
Non-concurrent wrapping is available should wrapping time requirements impact palletizer capabilities. Limitation is 40 loads an hour based on 60” load height.
FILM BREAK AUTO-RECOVERY
Standard with Wrap Option
Stretch wrapping technology automatically recovers from film break without interruption or operator intervention.
Features
- Fully automatic operations including film grip, cut, and wipe down
- Automatic recovery from film break
- Automatic film start
- Easy load film head with 200% pre-stretch
- Fully enclosed Category 3 safety cage
- Palletizing speeds are not impacted by stretch wrapping as layer build continues during wrap cycle
- Integrated EasyStack® Software with touch screen allow adjustment of all palletizer and stretch wrapper parameters
- Wrapping during load build is fully adjustable including number of start wraps, film overlap, number of top wraps and film tension
- Layer head continues to receive product during wrap sequence for continual palletizing operations even when a full pallet is exiting the system
- Easy access to film carriage and palletizer through large safety relay-protected doors
- Stretch wrapper does not increase the footprint of palletizer other than the positioning of the film tower
- Build loads on a pallet, on a slip sheet only, or unsupported
Managed Parameters
- number of film base wraps
- number of top wrap
- film overlap of the load body
- film wrap over the top of load
- wrapping to the pallet
- roping to the pallet
- load roping
- slip sheet tab folding
- securing sheets to the load
Some features may not be available on all models.
End-of-line wrapping is available should concurrent wrapping impact palletizer capabilities.