TTX Series Palletizers Low level infeed row-forming palletizers
Available with Integrated Stretch Wrapping
Smallest Footprint in the Industry
Labor shortages continue to challenge manufacturers across every industry. Qualified operators are harder to find, and when labor is available, costs continue to rise. Many facilities are turning to automation to stabilize operations, but affordability and limited floor space remain major concerns.
TopTier Traditional Low Infeed Palletizers are designed specifically to address these challenges—delivering reliable automation in a compact, cost-effective solution.
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TTX Series TopTier TTX Series low infeed palletizers deliver faster cycles, stable loads, and simple operation with EZ Turn™ handling, intuitive HMI control, and integrated stretch wrapping.
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Concurrent Stretch Wrapping
TopTier is the global leader in concurrent stretch wrapping technology. Concurrent wrapping saves floor space and lowers overall end-of-line costs. New patented features save film and insure continuous palletizing operations.
Easy Stack Pro HMI
Patterns
TopTier palletizers can build any pallet pattern, with up to 99 patterns stored and instantly accessible. End users can easily create new patterns using the HMI touch screen common to both conventional and robotic models.
Manual Operation
Manual operation of all components from touch screen
Setup and Changeover
Intuitive screens to perform all machine set-up and product changeover functions
Error Conditions
Graphical screen error enunciation to assist diagnostics
Load Handling
Automated load exit is available with pallet conveyor of any length required for load accumulation.
Load Labeling
Labels are applied on from 1 to 4 sides of the load.
For multiple palletizer configurations, labels may be applied at a single common station.
Multiple Palletizer Shuttle
SHUTTLES ARE A COST EFFECTIVE OPTION ON MULTIPLE PALLETIZER CONFIGURATIONS.
A FULLY AUTOMATED SINGLE CAR CAN BOTH DELIVER EMPTY PALLETS TO AND RETRIEVE COMPLETED LOADS FROM EACH PALLETIZER.
Pallet Handling
Empty pallet handling consists of a pallet dispenser and systems to position a pallet at the load build. Pallets used by in industry vary in quality, height and design. Empty pallets are difficult to reliably transport due to inconsistencies in the pallet bottom. Pallet handling system positively position and square empty pallets using pusher systems and the pallet dispenser is a universal lift and separate design using forks to reliably support the pallet stack.
Perfect Pattern Induction
Exclusive PerfectPattern palletizer technology positively controls product handling through the infeed system providing confirmation of final product orientation and known position for row building. Proper product orientation eliminates defective patterns. Available in medium and higher speed configurations.
Features
Continuous infeed product processing allows slower speeds for gentle product handling
Products are squared prior to row build allowing perfectly spaced rows
Each product length is measured to confirm product orientation prior to row build
Rare defectively orientated products can be automatically rejected or an alarm can initiate operator intervention
Products are precisely positioned on row build allowing accurate electronic gapping of rows avoiding product collisions
Sheets handling
TopTier offers comprehensive sheet handling capabilities. Freezer separator sheets that facilitate air flow are handled. Sheet insertion equipment is used to place an empty pallet onto a half load allowing double stack loads.
Features
Pallet liners are inserted with a horizontally travelling vacuum pick and place device
Tie sheets, freezer sheets, slip sheets, and top caps are inserted with a vertically and horizontally travelling vacuum pick and place device capable of placing a sheet at any level of the load
Sheets inserted at load build position for unitized loads
Tie sheet inserters can be equipped with up to three pick positions allowing separate sheet styles
Low Infeed: Sheets are loaded into a 18" capacity drawer and safely loaded during palletizer operations
High Infeed: Sheet inserter mounted above or at mezzanine level. The mezzanine level device is manual loaded with up to 18" of sheets with one or two bins available. Bins may be loaded at ground level and positioned with a forklift. Optional lift device is available to raise sheet stack to the upper level position.
Sheet bin loading with no interruption of operations
Sheet size less than 60" in either dimension including 2, 3 or 4 tab models
Capacity of 18" of sheets
Tall Loads
Tall Loads
Maximum load height of 108" is available
Heavy Loads
Maximum layer weight of 1000lbs is available
Freezer
Our solutions are available for use in the low temperature environments (14 F).
| Rates | 1-3 layers per minute |
| Infeed Height | 23" to 60" |
| Products | Every product type, including case, bag, tray, trayless, open top, lidded, overwrapped or unwrapped, bundles, nested, display pack, totes, and more |
| Minimum Case Dimension | 4.5" |
| Maximum Case Dimension | 29" |
| Maximum Case Height | 18" |
| Maximum Case Weight | 300lbs |
| Minimum Layer Dimension | 38" |
| Maximum Layer Dimension | 50" |
| Standard Load Height | 60" or 72" |
| Minimum Footprint | 162" x 115" |
|
Typical Footprint |
233" x 155" |
